Today, with the rapid development of intelligent manufacturing and smart logistics, AGV forklifts, as the "intelligent workers" in the material handling process, their continuous operation capabilities directly determine the production capacity ceiling of enterprises. However, the shortcomings of traditional charging piles - manual plugging and unplugging, forced shutdown, and efficiency constraints - have led many enterprises into a predicament where "shutdown means cessation of operation". How to break the deadlock? Qingdao WIRELESSPT Technology redefines the AGV energy management model with industrial-grade wireless charging technology, enabling unmanned warehousing to truly achieve non-stop operation.

The pain of traditional charging: Every second of downtime is devouring profits

When the battery of an AGV is running low, in the traditional charging scenario, it must go through a lengthy process of "stopping the machine - finding a charging station - plugging and unplugging - waiting" :

- Human resource dependence: Plugging and unplugging for charging requires dedicated personnel to be on duty, and the cost of human resource dispatch increases sharply during night operations or when there is a sudden need for power replenishment.

- Efficiency black hole: A single charging shutdown lasts for more than 30 minutes, with an average daily cumulative production capacity gap of 2 to 3 hours, resulting in an annual loss of over 700 working hours.

- Rigid deployment: The fixed installation and wiring of the charging piles are complex, unable to adapt to the dynamically adjusted warehouse flow lines, and the AGV paths are forced to accommodate the locations of the charging piles.

- Safety hazards: The plug-in interface is prone to wear and leakage of electricity. The risk doubles in damp and dusty environments, and the maintenance cost remains high.

WIRELESSPT Wireless charging: A Disruptive Revolution for AGVs to "charge while on the go"

The AGV-specific wireless charging system innovatively developed by WIRELESSPT, with magnetic resonance coupling technology as its core, realizes "contactless charging and charging immediately after stopping" :

Zero-contact automatic charging: When the AGV passes through the charging area, it automatically recognizes and starts charging without manual intervention, completely liberating human resources.

- Second-level fragmented charging: Flexibly recharge during task breaks and waiting times, reducing the daily cumulative charging time by 60% and increasing the AGV online rate to 98%.

- Flexible deployment and free expansion: The charging module can be embedded in the ground, the bottom warehouse of the shelf or the AGV parking point. Installation is completed within 30 minutes, with no wiring modification required. It can be moved immediately as the production line is adjusted.

- All-scenario safety protection: Triple protection with IP67 water and dust resistance, overcurrent and overvoltage protection, and foreign object detection. It operates stably in an environment ranging from -20℃ to 50℃, with a failure rate reduced by 90%.

Case Study: How Does Wireless Charging Reshape Industry Benchmarks

A major auto parts manufacturer: 12 AGVs have been connected to the WIRELESSPT wireless charging network. The charging points are located in the loading and unloading area and the connection section of the production line, achieving "charging upon unloading". The logistics efficiency has increased by 25%, and the annual electricity bill has been saved by 170,000 yuan.

- Top e-commerce regional warehouse: During the peak picking period, mobile wireless charging piles are configured to dynamically follow the operation hotspots of AGVs. During the Double Eleven period, it can operate continuously without any faults, reducing the order fulfillment time by 3 hours.

- Biomedical cold chain warehouse: The wireless charging module in the -25℃ cold storage is not afraid of frost, and the AGV's endurance stability is increased by 40%, ensuring zero breakage in the vaccine transportation chain.

WIRELESSPT: The Hidden champion of industrial wireless charging

As one of the first domestic enterprises to overcome the technical challenges of high-power wireless charging, WIRELESSPT has been deeply engaged in industrial scenarios for 8 years, holding 21 core patents and serving over a hundred industry leaders such as FAW, Haier, and JD.com. We are well aware of the pain points of AGV operations and offer a one-stop service ranging from customized charging modules, intelligent energy management systems to lifetime operation and maintenance, enabling every AGV to get rid of "battery anxiety" and truly unleash the potential of unmanned operation.

Act now and usher in an intelligent era that never stops!