Industry pain point: charging efficiency restricts warehousing logistics capacity

AGV handling robots are the core equipment of intelligent warehousing, but traditional contact charging requires frequent docking of charging piles, and a single charge takes more than 30 minutes, resulting in a 15%20% reduction in the daily effective working time. The measured data of an auto parts warehouse shows that the charging waiting time of 20 AGVs in the peak period accounts for 25%, which seriously restricts the order processing efficiency.

What is more serious is that the traditional scheme requires the AGV to accurately dock the charging pile, and the positioning error of more than ±2cm will lead to charging failure. In the scene with dense shelves and complex paths, the average daily charging failure of the robot is as high as 8 times, requiring manual intervention to reset, and the annual operation and maintenance cost of a single warehouse increases by 180,000 yuan.

Solution: Dynamic fragmented charging +500W industrial fast charging

Luyu Energy launched AGV all-scene wireless charging system, through the "dynamic recharge" and "fast charge technology" dual engine, to achieve real 7×24 hours continuous operation.

1. Dynamic fragmented charging technology

The micro-charging board (size 30×30cm) is deployed at the corner of the shelf and the junction of the workstation where the AGV must be, and the robot can replenish 5% of the electricity by staying for 5 seconds.

Support charging on the move: When the AGV passes through the charging area at a speed of 0.5m/s, it can still obtain 3%8% power (depending on the residence time).

2. 500W industrial fast charge module

Silicon carbide (SiC) high-frequency power supply solution, 10 minutes of charging support AGV full load operation for 1 hour, 3 times faster than the traditional solution.

The intelligent temperature control system ensures that the module temperature is less than 55℃ during fast charging, and the cycle life exceeds 100,000 times.

3. Multi-machine collaborative zero interference design

Self-developed frequency division scheduling algorithm, a single area can support 50 AGVs charging at the same time, charging efficiency fluctuation < 1%.

Actual case: auto parts warehouse efficiency increased by 38%

In 2023, a global TOP3 auto parts enterprise deployed Luyu system in its East China warehouse, key data comparison:

Handling efficiency: Peak processing capacity increased from 870 cases/hour to 1200 cases/hour;

Energy consumption cost: the conversion efficiency of the fast charging module is 98%, and the annual electricity saving is 140,000 yuan;

Operation and maintenance cost: charge failure rate decreased by 92%, reducing 2 full-time operation and maintenance personnel.

The logistics director of the company commented: "The AGV charging waiting time has dropped from 3.2 hours per day to 0.5 hours, which truly realizes the people's time off."

Immediate action: Get AGV continuous operation solution, Luyu support 48 hours live Demo test, experience truly seamless charging.