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Robot industrial-grade wireless charger - open the era of intelligent manufacturing "never power off"

Time:2025-03-10 17:09:04 Click:

With the acceleration of the process of Industry 4.0, the application of mobile robots in storage logistics, automobile manufacturing and other fields has shown explosive growth. The problems existing in traditional contact charging, such as plug wear and environmental safety risks, are being completely rewritten by a new generation of industrial-grade wireless charging technology.

 

Technological breakthrough: From the laboratory to the production line

In 2023, the global industrial wireless charging market exceeded $1.2 billion, of which the robot field accounted for 47%. The key breakthrough is:

1. Magnetic coupling resonance technology upgrade: The DCR (Dynamic Coupling Resonance) system developed by Witricity Company in the United States achieves stable charging under the ±15cm position offset, and the charging efficiency reaches 93%

2. IP69K protection level: German Wiferion EP5 series products can be washed under high pressure water gun, -30℃ to 85℃ extreme environment

3. Intelligent power distribution: Support dynamic power allocation when multi-robot collaborative charging, the system response speed is shortened to 50ms

 

Scene Revolution: From car factories to semiconductor workshops

At Tesla's Shanghai Gigafactory, AGVs (autonomous guided vehicles) equipped with wireless charging have increased the efficiency of parts delivery by 40%. Semiconductor giant TSMC has also integrated wireless charging modules into AMR (Autonomous mobile robots) to achieve zero dust pollution charging in a thousands-level dust-free environment.

 

Industry challenge and break

The current lack of standardization leads to incompatibility between different brands of devices. In March 2024, IEEE, together with Fanuc, ABB and other enterprises, launched the development of the General Specification for Industrial wireless Charging Interface, and plans to launch the first international standard in 2025.

 

Future outlook

Combined with digital twin technology, the next generation of products will achieve real-time 3D modeling of the charging state. Boston Dynamics' latest test shows that its Atlas robot can extend continuous operation time to 36 hours through wireless charging, a 300% improvement over wired solutions.

 

 


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