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From concept to mass production: How does wireless charging open up the two veins of intelligent manufacturing

Time:2025-02-17 14:40:03 Click:

【Dynamic power supply breakdown

In the semiconductor wafer workshop, the AMR material truck equipped with wireless charging can operate 24 hours a day for the first time. By deploying the transmitter in the ceiling rail and intelligent power management of the on-board receiver, the charging efficiency is 40% higher than the traditional power exchange mode, and the risk of particulate pollution caused by manual intervention is eliminated.

 

【 Extreme environmental breakout 】

The submarine cable maintenance robot extends its battery life from 6 hours to 72 hours through an underwater wireless charging station. The specially designed magnetic coupling mechanism can resist the impact of class 8 ocean currents, and the triple seal protection at the charging interface reaches the IP68 waterproof level, cracking the energy supply problem of deep-sea operations.

 

【 Flexible manufacturing Enablement 】

After the introduction of wireless charging in the production line of a new energy battery module, the equipment layout adjustment time was shortened from 3 days to 4 hours. Modular workstations achieve "ready-to-use" through the buried power supply unit, reducing energy consumption by 92% during production line reconfiguration, providing core support for multi-variety small-batch production modes.

 

【 Intelligent operation and maintenance upgrade 】

Combined with digital twin technology, a wireless charging system deployed by a steel group in a steel rolling production line can monitor 18 parameters such as temperature and efficiency at each receiving end in real time. When a 5% drop in transmission efficiency is detected, the system automatically initiates a frequency calibration procedure, shifting maintenance from passive overhaul to predictive intervention.


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